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  • 2025-08-04
  • ADOTT Solutions

From Design Challenge to ATEX-Certified Innovation: The VX-100 Journey

Turning an ambitious idea into an ATEX-certified, intrinsically safe device is never straightforward. The VX-100 project began with a simple challenge: can we create a robust, user-friendly industrial controller for Zone 1—one that sets a new benchmark in hazardous area automation?
The journey was anything but simple. From complex electrical design limits to real-world certification barriers, every stage tested the team’s expertise and determination.

schematic diagram and electronic board

What were the critical obstacles in the VX-100’s ATEX certification?

  • Keeping all electronic modules within strict ATEX voltage and capacitance limits.

  • Ensuring display, battery, and enclosure all meet Ex Zone 1 requirements.

  • Integrating new safety modules (BPEx, PPEx, EPEx) without sacrificing usability.

  • Successfully passing every compliance test—first time.

What engineering solutions made certification possible?

  • Custom circuit protection for display and power management.

  • Solid-state battery for safe hot-swapping in hazardous environments.

  • Proprietary antistatic, impact-resistant enclosure design.

  • Collaboration between standards experts and field engineers.

Why does the VX-100 matter to the market?

  • It redefines what’s possible in Ex Zone 1, making industrial automation smarter and safer.

  • Sets a new standard for ATEX-certified controllers—enabling clients to enter new markets faster, with full regulatory confidence.

Want to see the engineering details, drawings, and test results

Download the full VX-100 case study now!
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